Sunday, February 22, 2009

Replacing Broken Window Glass

This article will show you how to replace broken window glass in a old wood single pane window. It does not cover metal or vinyl framed windows or double pane windows.

Step 1: Removing the Broken Glass
You can either remove the glass with the window sash in place, or remove the sash then removed the broken glass. Wear heavy gloves and use crisscross duct tape over the broken pane. Remove some of the old putty holding the glass in with a screwdriver, chisel, or putty knife. Remove the broken glass. If it needs to be broken up more, cover with an old towel, and break with a few taps of a hammer. Wrap the broken glass in cardboard, or newspaper and duct tape closed. This is to prevent cuts to your garbage collectors, or anyone else reaching in the garbage. Vacuum up small shards with a shop vac.


Here's one of my attic windows that had a broken pane. I removed the glass before bringing it to the workshop, but don't have photos of that. (Note: You can click on photos to enlarge them.)

Step 2: Work Surface, Tools, and Materials

I've got a good level spot to work here on my workbench, but you could also saw horses, or saw horses with plywood on top, and clamps to secure the frame.


Here are the tools and materials you will need:
1. New glass (cost for my piece: $12.00)
2. Glazier's points (cost for small box: $1.00)
3. Needle nose pliers
4. Screwdriver
5. Putty knife
6. Sanding block
7. Exterior grade caulk, or window putty (cost: $3.00–$4.00)
8. Caulk gun (cost: $4.5o and up), or just use a small tube of caulk (no gun needed)
9. Optional: heat gun, wire brush (not shown)

Step 3: Buying the Replacement Glass
You can get new glass by Googling "Glass and your Town, State", or go to a Home Improvement store, both will cut the glass for you. Measure the width and height of the replacement glass needed, and subtract 1/8" from both dimensions. This allows you to install the new glass without cracking it, and allows for glass expansion when hot. I took my whole window sash to my local glass shop and let them measure and cut the glass for me. If your not up for this project, you can leave the sash with them, or of course you can always call a glass repair shop to make a house call for the whole project. For large pieces of glass you may want to bring a blanket to wrap it in during transport, and you may need a helper.

Step 4: Removing the Glazier's Points

Look closely at the sash and you will see metal points that were holding the old glass in. These are called "glazier's points". Usually there are a few per side, and if you don't take them out before you put in your new glass, you will crack the new glass.


To remove the glazier's points, use needle nose pliers and pull straight out. You can either keep these to reuse, or use new and easier to install points (shown below).



Step 5: Preparing the Sash for New Glass

Next, use a putty knife, screwdriver, and utility knife to remove the old window glazing/putty. You want to remove as much of it as possible so that your new glass will fit without breaking. Try to make the surface (shown in photo above) smooth, as the glass needs to be well seated on that surface. You can use a heat gun to loosen up stubborn glazing, but be careful not to scorch the wood, or start a fire!


You can also use a wire brush or a sanding bock (shown above) to help remove old window glazing.

Step 6: Seating the Glass
Blow the dust and debris from the sash, and put down a thin layer of caulk on the surface the new glass will rest on (this step not shown). Gently insert the new glass. Do not let it drop into the sash.

Step 7: Installing Replacement Glazier's Points

You can reuse your old points, or for about a buck you can get a small box of new glazier's points that have "ears" that you can push on with a putty knife or screwdriver. The trick to inserting these without cracking the glass is to angle the points up slightly while pushing down slightly on the point with the screwdriver. If you push straight in or slightly down, you could hit wood fiber that might steer the point downwards, and thus crack the glass.



To get the points all the way in, it helps to push against a back stop like I have on my workbench, and it helps to wiggle the points left and right as you ease them into the sash. Place the points 4" from all corners and then a minimum of 8" apart on all sides.


You want the points to be inserted all the way, so they can be fully concealed with caulk. They should also make contact with the glass to hold it well in place. Gentle contact with the glass is all you need. Later, the caulk will hold the glass firmly in place.

Step 8: Applying a Bead of Window Caulk

Next apply a bead of caulk to the sash and window junction. It's better to use a bit too much caulk than too little. You'll remove the excess caulk later. Use any exterior grade window caulk. I'm using a silicone/acrylic mix which is cheaper than 100% silicone, but you could use 100% silicone too. Many "how to replace broken window glass" articles on the web use glazing compound/putty instead of caulk, but my expert glass guy at my local glass shop said, "those are the days of the past, we use caulk now".

If this is your first time using caulk, you'll also need a caulk gun. They range in price from $4.00 and up. You get what you pay for. I'd recommend getting a slightly higher grade for the do-it-yourselfer. Put the tube in the caulk gun and then cut the nozzle off with a utility knife at about 45 degrees. Then stick a long nail or wire down the nozzle opening to break the seal inside the tube.

Step 9: Smoothing out the Caulk

Use a putty knife, on an angle like this, from one corner to then next, in one smooth stroke. If the angle is too much, you'll hit and expose the glazier's points, if the angle is too little you'll see the caulk from the other side of the window.




Step 10: Removing Excess Caulk from the Sash and New Window Glass

Here's the finished window flipped over to show you how you will see the caulk on the other side (the inside view when installed) of the sash. When viewed straight on rather than at an angle (as shown in the photo above), you won't see the caulk.



Immediately after you spread out the caulk, you can use your putty knife to remove any excess caulk that got on the sash surface. Then let the caulk set over night, or until firm before removing the excess caulk from the glass.


I've waited for the caulk to set over night, and I'm now using a razor blade to remove the excess caulk from the glass. If you don't let it harden before you scape it off, you'll create a mess of your neatly caulked joint.

Step 11: Finishing Touches

You can paint the caulk and/or window if you like, using the caulk manufacturer's recommended wait time before painting. For this window I left it as is, as it's an old attic window which I plan on replacing in the new future. Clean off the new window pane with Windex and paper towel. Replace your window sash in the window frame and you are done!

Tips and Replacement Glass from
Interstate Glass & Mirror

Resources
RonHazelton.com: How to Replace Broken Window Glass
AceHardware.com: Replacing Broken Window Glass
______________________________________________________________

My Standard Disclaimer: This is what I did. This does not mean this is the best way, the right way, to building code, or even safe for your needs. So you are on your own with your project. I make no promises about the information presented here. I'm just a do-it-yourselfer, not a professional at all, sharing my story. So if something goes wrong with your project, you are on your own. Good luck, and have fun!

All content and photos, copyright 2009, Dover Projects
_____________________________________________________________
My Other Articles

29 comments:

  1. Hi Peter -- this helped a great deal. One thing I found in my old window were small pieces of glass stuck around 2 of the edges as spacers. Strange -- the glass was a perfect 18x28, but the original builders had inserted little pane-thick pieces of glass to snug the fit. But it all worked out very well with your help. Thanks!

    ReplyDelete
  2. NEW!!! DOVER PROJECTS ON FACEBOOK! Join in with your DIY spirit! Click on the BIG blue box for "Facebook, Dover Projects" in the right column above! See you there!--Peter

    ReplyDelete
  3. Dear Peter,
    I am writing you from the Centre of Renewable Energy Sources in Greece (www.cres.gr)
    Can you please give us the permission to use
    2 photos from your "step4" and "step 5" in a new
    website we will develop for sustainable buildings
    with the aknowledgement that is from your website?

    Thank you in advance,

    Elena

    ReplyDelete
  4. Hi Elena. Go for it! I'm all about sharing. Thanks for asking.—Peter

    ReplyDelete
  5. Hi Peter. Is 1/8" a standard measure to be subtracted from the replacement glass' measurement? And, is there an alternative to caulk? Thanks for the detailed work, btw.

    ReplyDelete
  6. From Lerenry Mackinly that uses his name to link back to his window sales site... Lerenry I'll include your message, which is good but not your link back.

    "Great tips! It looks so easy that anyone can practically do it. But of course, in any DIY home repair, safety is the first concern. Wear eye protection and gloves, and handle tools with care. Everything will be fine if you follow safety procedures."

    ReplyDelete
  7. Thanks for the method. I can now make it more easier on my side.

    ReplyDelete
  8. Nice blog, Thanks for sharing information to repair Broken Glass .

    ReplyDelete
  9. Peter,
    This is great! I live in Calgary and have one question for you though, where do I get the glass from? When I search I only get places to replace my window? I only want to replace the glass like you did. Thank you for your help!

    ReplyDelete
  10. Your DIY project is quite amazing, Peter! You were able to cover all the basics for replacing window glass panes. Replacing your broken window glass can be a daunting task, as anything can happen in the process. One tip in doing this DIY is to make sure that your working space is wide enough for you to move around the place. This will prevent any accidents like breaking the replacement glass.

    ReplyDelete
  11. Thank you for that walk-through on glass replacement! Surely, a lot of home owners will follow these steps in the event that their glass windows are damaged. A broken glass window can pose danger to homeowners. Aside from the risk of getting hurt from the shards of glasses, it is also an easy access for intruders. It is always best to fix these things to avoid unfortunate incidents.

    ReplyDelete
  12. From Lerenry Mackinly, with his name to link back to his window sales website... Lerenry I will include your news, this is very good, but not your link back.
    "Great skill! It looks very simple, anyone can do. In fact but of course, in any DIY home maintenance, safety is the first to consider problems. Wear eye protection and gloves, careful processing tools. Everything will be good if you follow safety procedures.

    ReplyDelete
  13. Hi there! I will be looking forward to visit your page again and for your other posts as well. Thank you for sharing your thoughts about replacement windows in your area. I'm glad to stop by your site and know more about replacement windows. This is a good read. Keep it up!
    Low-E is a film that is several layers of metal poured microscopically thin over the surface of newly poured glass. This heat reflective film is transparent but can be darker or lighter depending on the type and manufacturer. This data is rated in Visible Light Transmission. Darker glass with heavier Low–E will have less VT. The NFRC rates most energy star rated window manufacturers.
    Are your windows difficult to open or clean? Do you struggle to open or close them all the way?

    replacement windows portland oregon

    ReplyDelete
  14. Detailed and well illustrated guide for replacing window glass.

    ReplyDelete
  15. What a great information and what a great tips..your blog is very interesting and i love reading it, i have gained a lot of information.

    ReplyDelete
  16. How you replaced those window panes is just like you having a cup of tea. Anyway, nice guide you have here! You even included a price list to show how cheap this DIY window replacement is. Great job!

    ReplyDelete
  17. What a good information shared in this blog and for many time i am also think about the window replacement but now i am getting the information about the company that is having the best qualified window installer.....Read More

    ReplyDelete
  18. Great save! Will have to take note of that. Always wanted to be MacGyver with the tools in the house (which means I haven't had a clue how to use them). ;) It's definitely advisable for people to try and build these things themselves. Though there's professional replacement service, if that is too much trouble. Heheh.

    DialOneWindows.com

    ReplyDelete
  19. Positively the easiest, most understandable step-by-step detail I've ever seen! We just ordered a new window for our garage. This will be so helpful to reference from when we install it.

    ReplyDelete
  20. This was very helpful indeed! I've been wondering what there is to know about residential window glass replacement and how to install them. Any tips?

    ReplyDelete
  21. I need to get a couple of windows replaced in my home! They are looking pretty bad and my home would look much better with some new glass! Who can I call in Omaha to help me out?
    Holly James | http://www.cityglasscompany.com/

    ReplyDelete
  22. I need to have my window glass replaced. It has been chipped for a while now. I think that it is best to get this taken care of before any more damage occurs.
    Gary Puntman | http://www.jimsglass.com.au

    ReplyDelete
  23. Great stuff dear, I can see your hard work. Keep it up!

    ReplyDelete
  24. Thanks for this wonderful guide how replace broken window glass, it is easy to follow. I will definitely share this to my customers. – Matt | Windows and Doors Toronto

    ReplyDelete
  25. I am never able to control the globbing of the caulk. My window got broken last week, so we decided to replace all of the windows. I don't think I can finish it. Every window I've done looks bad. I just need to hire a professional. Even if it is as easy as you guys make it look.

    Gerald Vonberger | http://www.premierqualitywindows.com

    ReplyDelete
  26. You're a lot more patient than I am. Just the fact that you attempted to do this on your own shows that! Then you actually fixed it! I need to get a window replaced in my house. As Gerald said, even if it's as easy as you guys make it look, I'm going to need to get a service to take care of it. I'd just make things worse. Thanks so much for the post! http://www.centralglassutah.com/index.php/services

    ReplyDelete
  27. Hey there Peter! Thank you for sharing your DIY how to replace a broken window glass.. its really a big help for a Dad like me who don’t want to spend more for a professional window installers.

    ReplyDelete
  28. We just had a window break a few days ago. The glass pieces were quickly disposed of but we have yet to replace the window. I am hoping to get it done this weekend. From the tips that you recommended, seating the glass seems to be the most difficult process. I think I'm just going to call in a professional to ensure that the job is done right. http://www.atglass.com.au/services

    ReplyDelete

Please leave your questions or comments here. I love to get feedback. You can do so without an account or user names and passwords, etc. Just select "Anonymous" next to "comment as". Thanks!--Peter